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AI Certification

TL;DR
  • The AI Commission is issued through The National Board of Boiler and Pressure Vessel Inspectors, not a general IT or business body.
  • The issuer confirms 85 questions and attendance at the AI Commission course, plus a passing examination.
  • NB-331-NC Revision 6 lists 12 numbered headings, and no percentage weights are published for them.
  • Required references span ASME Sections I, IV, V, VIII Division 1, IX, B31.1, QAI-1 and RCI-1/NB-263.

What the AI Certification Actually Is

The Authorized Inspector (AI) Commission is a National Board credential for people who inspect boilers and pressure vessels during construction and in service under the ASME Boiler and Pressure Vessel Code framework. It is governed by The National Board of Boiler and Pressure Vessel Inspectors. If you landed here wondering about a different credential that shares the same two letters, this article is not about it. For a plain-language orientation, see What Is AI Certification? and What Does AI Stand For?.

This is a code-and-quality-system credential. You are not being tested on abstract theory. You are being tested on whether you can read the construction codes, understand what a manufacturer must do at each stage, and recognize where an inspector's duties begin and end. That orientation shapes everything about how you should prepare.

Why the identity matters: Because the exam content comes from a published outline, NB-331-NC Revision 6, your preparation should be built from that outline and the codes it names, not from generic exam-prep material. Every domain below maps to a numbered heading in that document.

Exam Format and What Is Verified

The issuer's examination information confirms that the examination contains 85 questions and that candidates attend the AI Commission course and pass an examination. That is the extent of what can be stated with confidence here. The exact timer, the current fee and the numerical pass mark are not verified in this article, so confirm them directly with the National Board before you plan your budget or schedule. Our breakdowns of AI Certification Cost, the AI passing score and AI exam dates track what can be established and flag what cannot.

ItemWhat is known
Governing bodyThe National Board of Boiler and Pressure Vessel Inspectors
Number of questions85, per issuer examination information
Course componentAttendance at the AI Commission course, plus a passing examination
Content outlineNB-331-NC Revision 6, 12 numbered headings
Published domain weightsNone; no percentage weights are published
Timer, fee, numerical pass markUnverified here; confirm with the issuer

The absence of published weights is important. You cannot reverse-engineer a study plan from percentages, so you need to cover all 12 headings and lean on your own diagnostic results to decide where to spend extra hours. Eligibility and prerequisites are covered separately in AI Requirements.

The 12 Content Areas at a Glance

The detailed NB-331-NC outline has 12 numbered headings. The introductory 11-objective summary groups the content differently, but it does not replace the detailed hierarchy, so use the 12-heading structure when you build notes. A fuller walkthrough lives in AI Exam Domains: Complete Guide to All 12 Content Areas.

  1. Responsibilities and Duties of the AI
  2. Boiler and Pressure Vessel Types and Terminology
  3. Code Structure and Content
  4. Quality Control System
  5. Design
  6. Materials
  7. Fabrication
  8. Nondestructive Examination
  9. Testing and Heat Treatment
  10. Calibration of Measurement and Test Equipment (M&TE)
  11. Data Reports and Stamping
  12. Record Retention

Domain 1: Responsibilities and Duties of the AI

This area covers the roles of authorized inspection agencies, supervisors and inspectors as described in RCI-1 and ASME QAI-1, plus duties that appear throughout the required references.

  • Know who is responsible for what: agency, supervisor, inspector
  • Expect duties to surface inside other domains, not only here
  • Read QAI-1 and RCI-1 as primary sources rather than summaries

Domain 2: Boiler and Pressure Vessel Types and Terminology

Candidates must identify boiler and vessel types and their parts. Vocabulary fluency pays off in every later domain because code language assumes you already know the components.

  • Distinguish power boilers, heating boilers and pressure vessels
  • Be able to name parts precisely, since questions use code terminology

Where the Code Reading Gets Dense

Domain 3: Code Structure and Content

This domain asks you to navigate the structure of the ASME Boiler and Pressure Vessel Code and its related requirements. The skill being tested is partly retrieval: knowing which Section governs a given construction type and where within it to look. Candidates who treat the codes as a single undifferentiated book tend to lose time on questions that a clear mental map would answer quickly.

Domain 4: Quality Control System

The outline points to three specific locations: Section I Appendix A-301, Section IV Appendix F and Section VIII Division 1 Appendix 10. These are the quality control system requirements for power boilers, heating boilers and pressure vessels respectively. Learn what each requires of a manufacturer and, just as importantly, what the inspector verifies.

Domain 5: Design

Design is broad. The outline covers power and heating boilers, external piping and vessels, and a long list of topics.

  • Shells and drums, piping, headers and nozzles
  • Formed and flat heads
  • Braced and stayed surfaces
  • Weld sizes and nozzle reinforcement
  • Preformed and prefabricated pressure parts
  • Flanges, joint efficiencies and ligament efficiency
Study angle: Design questions reward knowing which rule applies to which component and which Section it lives in. Build a one-page map linking each design topic to its governing Section so you can locate rules without hunting.

Domain 6: Materials

Materials covers the construction-section rules, product-form tolerances, markings and methods, pressure and nonpressure parts, non-ASME standards, defective-material repair and certifications. The common thread is traceability: can you confirm that the material in the shop is the material the code and the drawings call for, and that its documentation supports it?

Fabrication and Welding: The Detail Trap

Domain 7, Fabrication, is where the outline gets the most granular, and it is where many candidates feel the volume of detail. It spans two clusters.

Forming and preparation

Cutting and edge preparation, cold-forming limits, out-of-roundness limits for cylindrical, conical and spherical shells, formed-head tolerances, lug and fitting attachment, and holes for screwed or threaded stays and tubes.

  • Tolerance questions are usually about which limit applies to which shape
  • Keep cylindrical, conical and spherical shell limits clearly separated in your notes

Welding

Welding responsibilities and processes, procedure and welder or operator qualifications (tied to Section IX), surface cleaning, alignment tolerances, spin holes, finished joints, fillet welds, defect repair, peening and surface weld-metal buildup.

  • Separate manufacturer responsibilities from inspector responsibilities
  • Know what a procedure qualification establishes versus a performance qualification
  • Review repair and buildup rules, which are easy to confuse with original-weld rules

Because Section IX underpins the qualification questions, make sure you can follow how a welding procedure and a welder's qualification relate to the work being inspected. If you are weighing how demanding this material is overall, How Hard Is the AI Exam? discusses where candidates typically struggle.

NDE, Testing, Calibration and Records

Domain 8: Nondestructive Examination

Expect questions on when NDE is required, which methods are permitted, the advantages and limitations of each method, procedure and personnel qualification, and reports. Section V is the anchor reference. The practical skill is matching a method to a flaw type and knowing the qualification and documentation expectations that follow.

Domain 9: Testing and Heat Treatment

This heading combines impact testing, heat treatment and pressure tests, including exemptions and alternatives. Exemptions are a favorite source of tricky questions, so pay attention to the conditions under which a requirement does not apply and what may be done in its place.

Domain 10: Calibration of Measurement and Test Equipment (M&TE)

Calibration covers frequencies, methods, tolerances, master standards, identification and records for working and master measurement and test equipment. It is a smaller topic area, but it is self-contained and highly learnable, which makes it an efficient place to secure points.

Domains 11 and 12: Data Reports, Stamping and Record Retention

Data reports and stamping are specific to the construction type, so learn the report and stamp expectations separately for power boilers, heating boilers and pressure vessels. Record retention then follows the rules in Sections I, IV and VIII. Both domains reward organized, side-by-side comparison tables of the three construction types.

Key Takeaway

Several domains repeat the same three-way split: power boilers (Section I), heating boilers (Section IV) and pressure vessels (Section VIII Division 1). Build every comparison table around that split and you will study Quality Control, Data Reports and Record Retention in one coherent pass.

The Required Reference Library

The outline names the documents you are expected to work from. Treat this as your actual reading list.

ReferenceWhere it matters most
ASME Section IPower boilers: design, fabrication, quality control, data reports
ASME Section IVHeating boilers: quality control Appendix F and related construction rules
ASME Section VNondestructive examination methods and qualification
ASME Section VIII Division 1Pressure vessels: design, fabrication, Appendix 10 quality control
ASME Section IXWelding procedure and welder/operator qualification
ASME B31.1Power piping, relevant to external piping topics
QAI-1Qualifications for inspection agencies and inspectors
RCI-1 / NB-263Rules for commissioned inspectors and inspection agencies

Working directly with these documents, rather than only with summaries, is the single biggest differentiator for this credential. For a condensed memory aid once you have done that reading, see the AI Cheat Sheet, and use the AI Study Guide for broader planning.

Sequencing Your Preparation by Domain

Generic scheduling advice matters less here than ordering the domains sensibly. A logical build moves from vocabulary, to the code map, to the quality system, and only then into the granular construction rules. Adjust the pacing to your own background and the length of your course.

Week 1

Foundations

  • Domain 1 duties using QAI-1 and RCI-1/NB-263
  • Domain 2 types and terminology
  • Domain 3 code structure and Section mapping
Week 2

Quality system and design

  • Domain 4 appendices: Section I A-301, Section IV F, Section VIII Div 1 Appendix 10
  • Domain 5 design topics, one component family at a time
Week 3

Materials and fabrication

  • Domain 6 materials traceability and certifications
  • Domain 7 forming tolerances, then welding and Section IX
Week 4

Verification and paperwork

  • Domains 8 to 10: NDE, testing and heat treatment, calibration
  • Domains 11 and 12: data reports, stamping, record retention
  • Full timed review across all 12 headings

Fabrication is placed in the third week because it depends on materials and design knowledge, and because it is the densest block. If your diagnostics show a weak area, move it earlier rather than leaving it for the end. You can find practice questions mapped to these areas at our main practice test site, and the AI pass rate article explains why published figures should be treated cautiously.

Who Employs Commissioned Inspectors

Commissioned inspectors typically work for authorized inspection agencies, including jurisdictional programs and insurance-company inspection organizations, and for the organizations that need independent verification of code compliance on pressure equipment. Manufacturers of boilers and pressure vessels interact with inspectors constantly, so familiarity with their quality systems is valuable across the industry. For a realistic view of the roles, read AI Jobs. For earnings context without invented figures, see the AI Salary Guide, and weigh the whole picture in Is the AI Certification Worth It?.

Practical note: Because this is a commission tied to attendance at the AI Commission course and a passing examination, your employer or sponsoring agency often shapes the timeline. Ask early about course scheduling so your study window lines up with it. If you want to test your readiness along the way, try the practice questions at AI Exam Prep.

Frequently Asked Questions

How many questions are on the AI Commission examination?

The issuer's examination information confirms 85 questions. The exact timer, current fee and numerical pass mark are not verified in this article, so confirm them with the National Board before scheduling.

Are there published percentage weights for each domain?

No. The NB-331-NC Revision 6 outline lists 12 numbered headings but does not publish percentage weights, so plan to cover every heading and use practice results to find your weak areas.

Which ASME documents should I study?

The required references are ASME Sections I, IV, V, VIII Division 1 and IX, plus B31.1, QAI-1 and RCI-1/NB-263. Work from the actual documents wherever possible.

Is the 11-objective summary the same as the 12 domains?

No. The introductory 11-objective summary groups content differently and does not replace the detailed 12-heading hierarchy. Build your notes around the 12 headings.

Which domain should I expect to be the most detailed?

Fabrication stands out for its granularity, covering forming tolerances and a long list of welding topics, with Design a close second. Give both extra review time and tie welding questions back to Section IX.

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