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AI Exam Domains 2026: Complete Guide to All 12 Content Areas

TL;DR
  • The National Board's NB-331-NC outline lists 12 numbered content areas, and the National Board publishes no percentage weight for any of them.
  • Design and Fabrication carry the most sub-topics, from nozzle reinforcement and ligament efficiency to welding qualifications and out-of-roundness limits.
  • Your references are ASME Sections I, IV, V, VIII Division 1 and IX, plus B31.1, QAI-1 and RCI-1/NB-263.
  • The examination has 85 questions and follows attendance at the Authorized Inspector Commission course.

How the NB-331 Outline Is Organized

The National Board Authorized Inspector Commission (AI) is governed by The National Board of Boiler and Pressure Vessel Inspectors, and its content is defined in the detailed outline document NB-331-NC, Revision 6. That document is the authoritative source for what you are expected to know. If you are trying to understand what the exam covers, start there rather than with third-party summaries.

One detail trips up many candidates: the introductory summary in NB-331-NC groups the material into 11 objectives, while the detailed hierarchy beneath it is numbered across 12 headings. The 11-objective summary does not replace the detailed hierarchy. This guide follows the 12 numbered headings because that is where the specific topics, sub-topics and code references actually live.

The National Board does not publish percentage weights for these areas. Any site that quotes exact domain percentages for this commission is guessing. What you can do instead is judge relative depth from the outline itself: some headings contain a handful of items, while others, notably Design and Fabrication, are packed with dozens of distinct technical points.

Why the outline matters more than any summary: Because no weights are published, you cannot safely skip a domain. A short heading such as Record Retention or Calibration can still produce questions, and those are often the easiest points to secure if you have simply read the right code paragraphs.

For the broader picture of how the credential works, see our overview in AI Certification, and for eligibility details read AI Requirements 2026: Eligibility, Prerequisites & How to Qualify.

The 12 Domains at a Glance

The table below maps each numbered heading to its core subject matter so you can see the whole exam in one view. The detail for each domain follows in the sections after it.

#DomainCore Focus
1Responsibilities and Duties of the AIRCI-1/ASME QAI-1 roles of agencies, supervisors and inspectors
2Boiler and Pressure Vessel Types and TerminologyIdentifying equipment types and their parts
3Code Structure and ContentNavigating the ASME BPVC and related requirements
4Quality Control SystemSection I App. A-301, Section IV App. F, Section VIII Div. 1 App. 10
5DesignShells, heads, nozzles, stayed surfaces, weld sizes, efficiencies
6MaterialsSpecifications, markings, tolerances, certifications, defective-material repair
7FabricationForming, tolerances, attachments, welding and its qualifications
8Nondestructive ExaminationWhen required, permitted methods, qualification, reports
9Testing and Heat TreatmentImpact tests, heat treatment, pressure tests, exemptions
10Calibration of M&TEFrequencies, methods, tolerances, standards, records
11Data Reports and StampingReports and stamping by construction type
12Record RetentionRetention rules under Sections I, IV and VIII

Domains 1-3: Roles, Equipment and Code Navigation

The first three domains establish who does what, what the equipment is, and where to find the rules. They are foundational, and weakness here undermines everything that follows.

Domain 1: Responsibilities and Duties of the AI

Responsibilities and Duties of the AI

This domain centers on RCI-1 and ASME QAI-1, which define the roles of authorized inspection agencies, supervisors and inspectors. The outline also notes that duties appear throughout the required references, not only in the documents dedicated to inspection.

  • Distinguish the responsibilities of the agency, the supervisor and the inspector.
  • Recognize duties the inspector must perform versus those belonging to the manufacturer.
  • Expect to encounter inspector duties embedded in Sections I, IV and VIII as you read them.

A practical habit: whenever you study a code paragraph in another domain, ask yourself what the Authorized Inspector is expected to verify, witness or review. That turns Domain 1 into a running thread rather than an isolated topic.

Domain 2: Boiler and Pressure Vessel Types and Terminology

You must be able to identify boiler and vessel types and name their parts correctly. Questions in this area reward precise vocabulary. Know the difference between power boilers, heating boilers and pressure vessels, and be comfortable naming components such as shells, drums, headers, nozzles and heads, since these same terms recur through the design and fabrication domains.

Domain 3: Code Structure and Content

This domain tests whether you can navigate the ASME Boiler and Pressure Vessel Code and related requirements efficiently. Knowing which section governs which type of construction, and how the parts of each section are laid out, saves enormous time on every other domain. Candidates who treat the Code as a book to be memorized struggle; candidates who treat it as a structure to be navigated do far better.

For a compact reference to the facts you will reach for most often, keep our AI Cheat Sheet 2026: One-Page Review of Must-Know Facts alongside your Code books.

Domains 4-5: Quality Control and Design

Domain 4: Quality Control System

Quality Control System

The outline ties this domain to three specific code locations, one for each construction section:

  • Section I, Appendix A-301 (power boilers)
  • Section IV, Appendix F (heating boilers)
  • Section VIII, Division 1, Appendix 10 (pressure vessels)

Learn what a manufacturer's quality control system must contain and how the three appendices compare. A useful exercise is building your own side-by-side comparison of the three, since exam questions often hinge on a requirement that differs between sections.

Domain 5: Design

Design is one of the densest domains in the outline. It spans power boilers, heating boilers, external piping and vessels, and breaks down into many distinct technical subjects.

Design: Topics You Must Master

  • Shells and drums, piping, headers and nozzles
  • Formed and flat heads
  • Braced and stayed surfaces
  • Weld sizes and nozzle reinforcement
  • Preformed and prefabricated pressure parts
  • Flanges
  • Joint efficiencies and ligament efficiency

Expect calculation-oriented questions here. You should be comfortable applying code formulas, reading the correct figures and tables, and understanding why a given joint efficiency or reinforcement requirement applies. Because this domain is broad, plan to return to it more than once rather than trying to finish it in a single sitting.

Where candidates lose points: Design questions frequently test whether you chose the right code section and the right table before any arithmetic begins. Practice identifying the governing paragraph first, then calculating.

Domains 6-7: Materials and Fabrication

Domain 6: Materials

The materials domain covers construction-section rules, product-form tolerances, markings and marking methods, pressure versus nonpressure parts, non-ASME standards, repair of defective material, and certifications. Pay particular attention to how material rules differ depending on whether a part is a pressure part, since that distinction drives many questions. Understand also what documentation must accompany material and what the inspector should verify before it is used.

Domain 7: Fabrication

Fabrication is the other large domain, and it divides naturally into forming and welding.

Fabrication: Forming and Fit-Up

  • Cutting and edge preparation
  • Cold-forming limits
  • Out-of-roundness limits for cylindrical, conical and spherical shells
  • Formed-head tolerances
  • Attachment of lugs and fittings
  • Holes for screwed or threaded stays and tubes

Fabrication: Welding

  • Welding responsibilities and processes
  • Procedure qualification and welder/operator qualification (tied to Section IX)
  • Surface cleaning and alignment tolerances
  • Spin holes and finished joints
  • Fillet welds
  • Defect repair, peening and surface weld-metal buildup

Welding questions connect heavily to Section IX, so make sure your understanding of qualification is solid before you tackle the fabrication paragraphs in Sections I and VIII. If you want a sense of how demanding this material is relative to the rest of the exam, our piece on How Hard Is the AI Exam? Complete Difficulty Guide 2026 discusses where candidates tend to struggle.

Domains 8-10: NDE, Testing and Calibration

Domain 8: Nondestructive Examination

NDE questions revolve around Section V and the NDE requirements in the construction sections. The outline emphasizes when NDE is required, which methods are permitted, the advantages and limitations of each method, procedure and personnel qualification, and reports. A strong approach is to build a matrix of methods against what each can and cannot detect, so you can answer method-selection questions quickly.

Domain 9: Testing and Heat Treatment

This domain groups impact testing, heat treatment and pressure tests, including exemptions and alternatives. The exemptions are the exam-friendly part: many questions ask whether a requirement applies at all, so you need to know the conditions that exempt a part from impact testing or postweld heat treatment, and when an alternative is permitted.

Domain 10: Calibration of Measurement and Test Equipment (M&TE)

Calibration covers frequencies, methods, tolerances, master standards, identification and records for both working and master measurement and test equipment. It is a compact domain with clear rules, which makes it a good place to secure dependable points. Distinguish carefully between working and master equipment, because the requirements differ.

Key Takeaway

Domains 8, 9 and 10 are rule-heavy rather than calculation-heavy. Build short comparison tables (methods, exemptions, calibration intervals) and review them repeatedly; this is efficient points-per-hour study.

Domains 11-12: Data Reports and Record Retention

The final two domains are administrative in character, but they are exactly where an inspector's day-to-day work lands. Domain 11 covers data reports and stamping for the type of construction involved, so you must know which report and which stamp apply to power boilers, heating boilers and pressure vessels. Domain 12 covers record retention under ASME Sections I, IV and VIII, including what must be kept and how the requirements compare across the three sections.

Because these domains reward accurate recall of specific requirements, they are good candidates for flashcards and quick tables. Treat them as an easy win, not an afterthought.

Required References You Must Know

The outline identifies the documents you are expected to work from. Having the right editions and knowing your way around each is half the battle.

ReferencePrimary Domains It Supports
ASME Section IPower boiler design, fabrication, quality control, reports
ASME Section IVHeating boiler requirements and quality control
ASME Section VNondestructive examination
ASME Section VIII, Division 1Pressure vessel design, fabrication, testing, records
ASME Section IXWelding procedure and personnel qualification
ASME B31.1Power piping, including external piping topics
QAI-1Qualifications for authorized inspection
RCI-1 / NB-263Rules for commissioned inspectors and inspection agencies

Our AI Study Guide 2026: How to Pass on Your First Attempt covers how to tab and annotate these references so you can find answers quickly when it counts.

Sequencing Your Preparation by Domain

Rather than studying the domains in numerical order, sequence them by dependency. The structure below is a suggested ordering, not a published requirement.

Week 1

Orientation (Domains 1-3)

  • Read NB-331-NC and map each heading to its code location.
  • Learn the equipment vocabulary and the layout of each ASME section.
Weeks 2-3

Technical core (Domains 5-7)

  • Work Design calculations repeatedly, since they are the most demanding.
  • Pair Fabrication welding topics with Section IX qualification rules.
Week 4

Rule-based domains (Domains 4, 8-12)

  • Build comparison tables for quality control appendices, NDE methods, exemptions, calibration and retention.
  • Finish with practice questions across all 12 domains.

Placing the calculation-heavy domains in the middle gives you time to revisit them, while saving the table-driven domains for the end, when they are easiest to consolidate. To test your readiness across the full outline, try the questions on our AI practice test site, and use the domain-by-domain practice sets to find your weakest areas before exam day.

Once you know the content, the practical questions are cost, timing and results. Review AI Certification Cost 2026: Complete Pricing Breakdown, AI Exam Dates 2026: Testing Windows, Deadlines & Scheduling and AI Passing Score 2026: Exactly What You Need to Pass. If you are weighing whether to pursue the commission at all, Is the AI Certification Worth It? Complete ROI Analysis 2026 and AI Salary Guide 2026: Complete Earnings Analysis are good next reads.

Frequently Asked Questions

How many domains does the Authorized Inspector Commission exam cover?

The detailed outline, NB-331-NC Revision 6, has 12 numbered headings. The introductory summary groups the content into 11 objectives, but the 12-heading hierarchy is the detailed breakdown candidates should study from.

Does the National Board publish a percentage weight for each domain?

No. No percentage weights are published, so you should prepare for all 12 areas. Design and Fabrication contain the most sub-topics, but smaller domains can still appear on the exam.

How many questions are on the exam?

The National Board's examination information confirms 85 questions, with the exam following attendance at the Authorized Inspector Commission course and a passing examination. The exact timer, current fee and numerical pass mark should be confirmed directly with the National Board.

Which codes and standards do I need to study?

The required references are ASME Sections I, IV, V, VIII Division 1 and IX, ASME B31.1, QAI-1, and RCI-1/NB-263. Each domain draws on specific parts of these documents.

Which domains should I study first?

Start with Responsibilities and Duties, equipment terminology and Code structure, since they give you the vocabulary and navigation skills for everything else. Then spend the most time on Design and Fabrication before consolidating the rule-based domains.

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